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F Production · QA/QC & traceability (MES)
Production reporting per physical piece via QR, QA/QC workflow, NCR, workers – teams – positions, WPS / welder qualifications, cutting area and full traceability for EN 1090-2, ISO 3834 and AS/NZS 5131.
F.1
Operating principles
The principles that keep production data reliable and compliant with quality standards.
F.2
Production dashboard & workshop TV screen
Spot bottlenecks at once: which stage is piling up, which team is behind, how many components are awaiting QC. TV mode – dark background, large text, refreshed every min…
F.3
Workshop screen – scan the QR to confirm completion
Minimal steps for workers on a phone: scan → view → tick to confirm → done. The system automatically picks the team's next stage and blocks the confirmation when the pre…
F.4
Welding reports by WPS
Every weld is recorded against the right welder, the right WPS and revision, and a valid qualification – the data for the welding traceability record (MDR) delivered to…
F.5
Production workflows, workflow templates & production board
Workflows are standardised at company and project level, with revisions and reasons for change. The Production board shows the status of every single piece in 9 colours…
F.6
Component groups and workflows per group
Each component type follows its own route through the workshop (built-up, hot-rolled sections, bent angles, purlins, bought-in…). The system proposes groups from the IFC…
F.7
Cutting area – cutting, drilling / punching, bending
Parts (part marks) are managed in a separate area; once all parts are available, the cutting stage of the component completes automatically and opens the next stage (e.g…
F.8
QA/QC workflow, inspection queue & workshop NCR
QC works from a queue and inspects to the right standard (ISO 5817, AWS D1.1, AS/NZS 1554.1, EN 1090-2); every FAIL is kept as evidence. An NCR follows the flow OPEN → C…
F.9
Workers, production teams, positions & supervision
The workshop organisation is digitised: each person has a position that determines their screens and permissions; each team has one team leader and each supervisor overs…
F.10
Dashboard by position (My dashboard)
Everyone sees exactly their own work when they open the app: welders see components awaiting welding, fitters see tacked-up components awaiting final fit-up, supervisors…
F.11
WPS, PQR, welder qualifications & WPS authorisation
Ensures that only qualified welders weld, and only to the approved WPS – a core requirement of ISO 3834 and EN 1090-2. Warns of expiring qualifications before they affec…
F.12
Traceability & audit log
Answers any audit question in seconds: who made this component, to which workflow, at which attempt QC passed; which components this welder worked on; which WPS revision…
F.13
Data link check
Automatically detects inconsistent data between modules (a team without a team leader, an expired qualification with a still-active authorisation, QC before production…)…
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